Troubleshooting
FAQ and technical problem solutions
Troubleshooting Guide
This guide provides common problems and solutions that you may encounter during the use of our product. If you encounter problems during use, please first refer to this guide for troubleshooting.
Troubleshooting Process
When equipment malfunctions, please follow these steps for troubleshooting:
- Record the fault symptoms - Record in detail the abnormal performance and fault codes of the equipment
- Check basic conditions - Power supply, wiring, environmental conditions, etc.
- Refer to fault code table - Find the corresponding problem according to the fault code on the display
- Try basic solutions - Power off and restart, parameter reset, etc.
- Contact technical support - If the problem persists
Common Faults and Solutions
Power Supply Related Faults
Fault Symptom: Power indicator does not light up
Possible causes:
- External power not connected
- Power fuse blown
- Internal power module failure
Solutions:
- Check if the external power supply is working normally
- Replace the fuse (use the same specifications)
- Contact technical support to replace the power module
Fault Symptom: Power trip
Possible causes:
- Abnormal input power voltage
- Internal short circuit of the equipment
- Grid interference
Solutions:
- Measure whether the input voltage is within the allowable range
- Disconnect the load and check if it is a load problem
- Install power filters or voltage stabilizers
Control Related Faults
Fault Symptom: Unable to start or stop
Possible causes:
- Control signal not correctly input
- Incorrect control parameter settings
- Protection function triggered
Solutions:
- Check if the control signal line connection is correct
- Check control logic and parameter settings
- View fault history and eliminate protection trigger causes
Fault Symptom: Unstable control signal
Possible causes:
- Poor signal line contact
- Signal interference
- Control circuit failure
Solutions:
- Check and reconnect signal lines
- Add shielding measures and keep away from interference sources
- Check control circuit components
Motor Related Faults
Fault Symptom: Motor does not rotate
Possible causes:
- Incorrect motor wiring
- Incorrect motor parameter settings
- Motor overload
- Motor damage
Solutions:
- Check motor wiring
- Reset motor parameters
- Check if the load is too heavy
- Measure motor winding resistance
Fault Symptom: Abnormal motor operation (loud noise, vibration, etc.)
Possible causes:
- Motor not securely installed
- Worn motor bearings
- Improper output frequency setting
- Poor connection between motor and load
Solutions:
- Check and reinforce motor installation
- Replace motor bearings
- Adjust output frequency and V/F curve
- Check couplings or transmission devices
Protection Function Triggered
Overcurrent Protection
Possible causes:
- Motor overload
- Motor locked rotor
- Short circuit fault
- Incorrect motor parameter settings
Solutions:
- Check if the load is normal
- Check if the motor is stuck
- Check if the output circuit is short-circuited
- Reset motor parameters
Overheating Protection
Possible causes:
- High ambient temperature
- Poor heat dissipation
- Overload running time too long
- Cooling fan failure
Solutions:
- Improve ventilation conditions and reduce ambient temperature
- Clean heat sinks and ventilation openings
- Reduce load or increase heat dissipation measures
- Replace cooling fan
Overvoltage/Undervoltage Protection
Possible causes:
- Unstable grid voltage
- Improper handling of regenerative energy
- Voltage detection circuit failure
Solutions:
- Install voltage stabilizers or UPS
- Add braking resistors or braking units
- Check voltage detection circuit
Fault Code Table
The following are common fault codes and their meanings:
| Fault Code | Meaning | Processing Method |
|---|---|---|
| E001 | Overcurrent Protection | Check load, motor and wiring |
| E002 | Overheating Protection | Improve heat dissipation, reduce load |
| E003 | Overvoltage Protection | Check grid voltage, add braking resistor |
| E004 | Undervoltage Protection | Check grid voltage, improve power supply |
| E005 | Motor Overheating | Check motor load, ventilation conditions |
| E006 | Overload Protection | Reduce load, increase capacity |
| E007 | Phase Loss Protection | Check input power wiring |
| E008 | Communication Fault | Check communication lines and parameter settings |
Parameter Reset
If you suspect that parameter settings are causing problems, you can try to restore parameters to factory settings:
- In the stop state, enter the parameter setting menu
- Find the “Restore Factory Settings” option (usually P00.12)
- Set it to 1 and confirm
- The device will restart and restore factory settings
- Reset necessary parameters
Daily Maintenance Recommendations
Regular maintenance can reduce the occurrence of faults:
- Daily inspection: Operating status, abnormal noise, temperature
- Weekly inspection: Clean dust from equipment surface, check terminal blocks
- Monthly inspection: Check cooling system, confirm parameter settings
- Quarterly inspection: Comprehensive inspection, test protection functions
Contact Technical Support
If you cannot solve the problem through this guide, please prepare the following information and contact our technical support team:
- Product model and serial number
- Detailed description of fault symptoms
- Environment and conditions where the fault occurred
- Solutions already attempted
- Application scenario and load situation
Our technical support team will provide you with professional help as soon as possible.
We hope this troubleshooting guide can help you solve the problems encountered during use. If you have any suggestions or need further support, please feel free to contact us.
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